Iimpazamo eziqhelekileyo Uhlalutyo lwePlastiki Extruders

Iiplasitiki ezikhuphayo zingoomatshini abayimfuneko kwishishini leplastiki, ukuguqula iipellet zeplastiki zibe ziimo ezahlukeneyo. Nangona kunjalo, njengawo nawuphi na umatshini, baqhelene neempazamo ezinokuphazamisa imveliso. Ukuqonda nokulungisa le miba kubalulekile ukuze kugcinwe ukusebenza ngokufanelekileyo. Nalu uhlalutyo olubanzi lweempazamo eziqhelekileyo ze-extruder kunye neendlela zabo zokusombulula ingxaki:

1. IMoto Engundoqo Yokusilela Ukuqalisa:

Oonobangela:

1. Inkqubo engalunganga yokuQalisa:Qinisekisa ukuba ulandelelwano lokuqalisa lulandelwa ngokuchanekileyo.
2. Imisonto yeMoto eyonakeleyo okanye iiFuse ezivuthelweyo:Qwalasela isekethe yombane yemoto kwaye ubuyisele naziphi na iifuse ezonakeleyo.
3. Izixhobo zokuThintelana eziVunyiweyo:Qinisekisa ukuba zonke izixhobo ezinxibelelanayo ezinxulumene nemoto zikwindawo echanekileyo.
4. Sukuphinda usete iQhosha lokumisa likaNgxamiseko:Khangela ukuba iqhosha lokumisa likaxakeka limiselwe kwakhona.
5. IVoltage ye-Inverter ekhutshwayo:Lindela imizuzu emi-5 emva kokucima amandla amakhulu ukuvumela i-inverter induction voltage ukuba ichithe.

Izisombululo:

1. Phinda ujonge inkqubo yokuqalisa kwaye uqalise inkqubo ngokulandelelana okuchanekileyo.
2. Hlola isekethe yombane yemoto kwaye ubuyisele naziphi na izinto ezingalunganga.
3. Qinisekisa ukuba zonke izixhobo ezinxibelelanayo zisebenza ngokufanelekileyo kwaye azikuthinteli ukuqalisa.
4. Lungisa kwakhona iqhosha lokumisa likaxakeka ukuba libandakanyiwe.
5. Vumela i-voltage ye-inverter induction ukuba ikhuphe ngokupheleleyo ngaphambi kokuzama ukuqalisa kwakhona i-motor.

2. IMoto eNgazinzanga yangoku:

Oonobangela:

1. Ukutya okungalinganiyo:Jonga umatshini wokutyisa nayiphi na imiba enokubangela unikezelo lwemathiriyeli ngokungaqhelekanga.
2. IiBearings zeMoto ezonakeleyo okanye eziFakelwe ngokungafanelekanga:Hlola iibheringi zeemoto kwaye uqinisekise ukuba zikwimeko entle kwaye zithanjiswe ngokwaneleyo.
3. Isifudumezi esingasebenziyo:Qinisekisa ukuba zonke izifudumezi zisebenza ngokuchanekileyo kwaye zifudumeza imathiriyeli ngokulinganayo.
4. IiPads zokuLungisa iScrew ezingalungelelaniswanga kakuhle okanye eziphazamisayo:Jonga i-screw adjustment pads kwaye uqinisekise ukuba zihambelana ngokuchanekileyo kwaye azibangeli ukuphazamiseka.

Izisombululo:

1. Ukulungisa ingxaki kumatshini wokutyisa ukuphelisa nakuphi na ukungahambelani kwisondlo sezinto eziphathekayo.
2. Lungisa okanye ubuyisele iibheringi zeemoto ukuba zonakele okanye zifuna ukuthanjiswa.
3. Hlola isifudumezi ngasinye ukuba sisebenza ngokufanelekileyo kwaye ubuyisele naziphi na ezineziphene.
4. Hlola i-screw adjustment pads, ulungelelanise ngokuchanekileyo, kwaye ukhangele naluphi na ukuphazamisana namanye amacandelo.

3. IiMoto eziPhakeme ngokuBanzi eziQalayo ngoku:

Oonobangela:

1. Ixesha elingonelanga lokufudumeza:Vumela imathiriyeli ukuba ifudumale ngokwaneleyo ngaphambi kokuba uqalise injini.
2. Isifudumezi esingasebenziyo:Qinisekisa ukuba zonke izifudumezi zisebenza ngokufanelekileyo kwaye zinegalelo ekufudumezweni kwangaphambili kwemathiriyeli.

Izisombululo:

1. Yandisa ixesha lokufudumeza ngaphambi kokuba uqale i-motor ukuqinisekisa ukuba izinto eziphathekayo zenziwe ngeplastiki ngokwaneleyo.
2. Qwalasela isifudumezi ngasinye ukuba sisebenza ngokufanelekileyo kwaye ubuyisele naziphi na ezineziphene.

4. Ukukhutshwa kweMathiriyeli okuthintelweyo okanye okungaqhelekanga kwiDie:

Oonobangela:

1. Isifudumezi esingasebenziyo:Qinisekisa ukuba zonke izifudumezi zisebenza ngokuchanekileyo kwaye zibonelela ngokusasazwa okufanayo kobushushu.
2. Ubushushu obuphantsi bokuSebenza okanye uLwabiwo lobunzima beMolekyuli obuzinzileyo bePlastiki:Lungisa iqondo lobushushu elisebenzayo ngokweenkcukacha zemathiriyeli kwaye uqinisekise ukuba ukuhanjiswa kobunzima beplastiki kukwimida eyamkelekileyo.
3. Ubukho bezinto zangaphandle:Hlola inkqubo ye-extrusion kwaye ufele naziphi na izinto zangaphandle ezinokuthi zithintele ukuhamba.

Izisombululo:

1. Qinisekisa ukuba zonke izifudumezi zisebenza kakuhle kwaye ubeke endaweni yazo naziphi na ezineziphene.
2. Hlaziya ubushushu bokusebenza kwaye uhlengahlengise njengoko kufuneka. Dibana neenjineli zenkqubo ukuba kukho imfuneko.
3. Ucoce ngokucokisekileyo kwaye uhlole inkqubo ye-extrusion kwaye ufe ukuze ususe naziphi na izinto zangaphandle.

5. Ingxolo eNgaqhelekanga evela kwiMoto ePhambili:

Oonobangela:

1. IiBearings zeMoto ezonakeleyo:Jonga iibheringi zeemoto ukuba ziguge okanye zonakele kwaye uzibuyisele xa kukho imfuneko.
2. IFaulty Silicon Rectifier kwiSekethe yoLawulo lweMoto:Jonga amacandelo okulungisa isilicon kuzo naziphi na iziphene kwaye ubeke endaweni yazo xa kufuneka.

Izisombululo:

1. Buyisela iibheringi zeemoto ukuba zonakele okanye zigugile.
2. Jonga izinto zokulungisa i-silicon kwisekethe yolawulo lweemoto kwaye ubeke endaweni yazo naziphi na ezinempazamo.

6. Ukufudumeza okuNgqongileyo kweeBearings zeMoto:

Oonobangela:

1. Ukuthambisa okungonelanga:Qinisekisa ukuba iibheringi zeemoto zithanjiswe ngokwaneleyo ngesithambiso esifanelekileyo.
2. Isinxibo esinamandla:Hlola iibheringi zeempawu zokuguga kwaye uzibuyisele xa kukho imfuneko.

Izisombululo:

1. Jonga inqanaba le-lubricant kwaye wongeze ngakumbi xa kukho imfuneko. Sebenzisa isithambiso esicetyiswayo kwiibheringi zeemoto ezithile.
2. Hlola iibheringi zeempawu zokuguga kwaye uzibuyisele ukuba zinxitywe kakhulu.

7. Uxinzelelo lwe-Die oluguquguqukayo (Iyaqhutywa):

Izisombululo:

1. Ukuxazulula ingxaki yenkqubo yolawulo lweemoto eziphambili kunye neebheringi zokuphelisa naziphi na izizathu zokungahambelani kwesantya.
2. Hlola inkqubo yokutyiswa kwemoto kunye nenkqubo yokulawula ukuqinisekisa ukuba isantya sokutya esizinzileyo kunye nokuphelisa ukuguquguquka.

8. Uxinzelelo lweoyile yeHydraulic ephantsi:

Oonobangela:

1. Umiselo loxinzelelo olungalunganga kuMlawuli:Qinisekisa ukuba ivalve yokulawula uxinzelelo kwinkqubo yokuthambisa ibekwe kwixabiso elifanelekileyo.
2. Ukungaphumeleli kwempompo yeoyile okanye uMbhobho wokufunxa ovalekileyo:Hlola impompo ye-oyile nakuphi na ukungasebenzi kakuhle kwaye uqinisekise ukuba umbhobho wokufunxa ucacile kuyo nayiphi na imiqobo.

Izisombululo:

1. Jonga kwaye ulungelelanise i-valve yokulawula uxinzelelo kwi-lubrication system ukuqinisekisa uxinzelelo olufanelekileyo lweoli.
2. Hlola impompo yeoli kuyo nayiphi na imiba kwaye uyilungise okanye uyibuyisele xa kukho imfuneko. Coca umbhobho wokufunxa ukuze ususe naziphi na izithintelo.

9. UkuTshintsha Isihluzi esicothayo okanye asisebenzi:

Oonobangela:

1. Umoya ophantsi okanye uxinzelelo lwehydraulic:Qinisekisa ukuba umoya okanye uxinzelelo lwehydraulic olunika amandla kwisitshintshi sokucoca lufanelekile.
2. Isilinda somoya esivuzayo okanye isilinda seHydraulic:Khangela ukuvuza kwi-cylinder yomoya okanye i-hydraulic cylinder seals.

Izisombululo:

1. Jonga umthombo wamandla kwisitshintshi sokucoca (umoya okanye ulwelo lwamanzi) kwaye uqinisekise ukuba lubonelela ngoxinzelelo olwaneleyo.
2. Jonga i-cylinder yomoya okanye i-hydraulic cylinder cylinder seals ukuba ivuza kwaye uyibuyisele ukuba kuyimfuneko.

10. Iphinikhodi okanye iSitshixo esichetyiweyo:

Oonobangela:

1. ITorque eBabekileyo kwiNkqubo yeExtrusion:Chonga umthombo we-torque egqithisileyo ngaphakathi kwenkqubo ye-extrusion, njengezinto zangaphandle ezidibanisa isikrufu. Ngethuba lokusebenza kokuqala, qinisekisa ixesha elifanelekileyo lokufudumeza kunye nezicwangciso zeqondo lokushisa.
2. Ulungelelwaniso phakathi kweMotor engundoqo kunye ne-Input Shaft:Khangela naluphi na ulungelelwaniso phakathi kwemoto ephambili kunye ne-shaft yokufaka.

Izisombululo:

1. Misa i-extruder ngokukhawuleza kwaye uhlolisise inkqubo ye-extrusion naziphi na izinto zangaphandle ezibangela i-jam. Ukuba le yingxaki ephindaphindiweyo, qwalasela ixesha lokufudumeza kwangaphambili kunye nezicwangciso zeqondo lokushisa ukuze uqinisekise iplastiki yezinto ezifanelekileyo.
2. Ukuba ukungahambi kakuhle kuchongiwe phakathi kwenjini ephambili kunye ne-shaft yokufakelwa, ukulungelelaniswa kwakhona kuyafuneka ukuthintela ukucheba okungaphezulu kwezikhonkwane zokhuseleko okanye izitshixo.

Ukuqukumbela

Ngokuqonda ezi mpazamo eziqhelekileyo ze-extruder kunye neendlela zabo zokusombulula ingxaki, unokugcina imveliso esebenzayo kwaye unciphise ixesha lokuphumla. Khumbula, ugcino lothintelo lubalulekile. Ukuhlola rhoqo i-extruder yakho, ukubambelela kwiishedyuli ezifanelekileyo zokuthambisa, kunye nokusebenzisa izinto ezikumgangatho ophezulu kunokunciphisa kakhulu ukwenzeka kwezi mpazamo. Ukuba uhlangabezana nengxaki engaphaya kobuchule bakho, ukubonisana nochwepheshe be-extruder abaqeqeshiweyo kusoloko kucetyiswa.